removing the body from a club car golf cart

removing the body from a club car golf cart

Remove the engine and seat from the golf cart. You will need a few basic tools and a little bit of patience. When you remove it and check for a possible loose connection ( ??? ) Club Car Golf Cart, battery powered, with dump bed, (Not Running, Condition Unknown) NOTE: This unit is being sold AS IS/WHERE IS via Timed Auction and is located in Concord, NC. Fill it from the front and coat the inside. The holes are already drilled so that you can begin replacing your new . Inspections are by appointment only. I ordered the body from Extreme Kartz, a Double Take body kit. Options. Black club car body. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. "WOW" is all I can say. Brush off the sanding dust with a microfiber cloth. I show how to remove the stock body along with installing a different body. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. Just drained the tank too. Used 2016 Club Car Golf Carts All. The lift kit has a hand crank that you use to raise and lower the golf cart. 0:00 / 6:15 Golf Cart Body Kit for Club Car Precedent | How to Install Video | Madjax Golf Cart Accessories MadjaxTV 9.22K subscribers Subscribe 130 Share 79K views 9 years ago How. removal of the reverse switch cover, which Barry does by unscrewing the If you're looking for alternative to golf cart wraps, you may want to consider this body kit instead!You can choose to order the full front body kit which includes both front and rear sections, or you can Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit OEM: 1013032, 101582902; 5706. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Slide the axle out of its position. Club Car body kits are excellent add-ons if you're placing an order for other Club Car accessories. Manufactured by Club Car Will fit Club Car Precedent Golf Carts. Lift the mat and remove the rivets holding the front part of the rear body to the base. These screws are located on the bottom of the bumper. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. Take your time and you'll be fine. I am a newbie to golf carts and to the forum. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Disconnect pack positive and pack negative connections. For a better experience, please enable JavaScript in your browser before proceeding. Doing so is dangerous and could result in serious bodily harm. Club Car motor is stuck on the input shaft. Slide the shaft upwards so that the gas pedal has more play. link to Callaway Epic Max Driver (Specs Guide). These screws are located on the front of the vehicle, near the top. I use plastic epoxy from Napa. pull the rear body off by sliding it forward, lifting, and removing it. Apply the trim coat on the desired areas. Use a 1000-grit sandpaper and do the same scrubbing action that you would do for a golf cart with a plastic body. OEM: 1016868; 3214. - Tinted full front windshield that folds down. Remember to stretch and smooth the film as you do this. I am back again for I love this site. . NEW Club Car Precedent Golf Cart Lime Front & Rear Back Body Cowl Set Kit. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. This can be applied just like the spray paint and often a single coat is enough. Under NO circumstances should you attempt to fix your golf cart on your own. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. Club Car Precedent Golf Carts Front Bumper 2004+. Remove the Yamaha emblem by unfastening the screws under it. Remove the forward-reverse switch on the rear body using the same bit. The front was the trickiest. OEM . A = DS Electric. Call or Text Mark Anytime (803) 238-2250. Remove the angle bracket to lift the hood off. The Callaway Epic Max Driver is a respected driver that came out in 2021. When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. Once the bolts are removed, you can lift the body off the chassis. Fix some plastic tape on the front side so that the weld doesnt push through. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. The first step is to remove the seat. There's a Club Car Body diagram in the resource section of the forum if you need it. Off Road Golf Cart, Honda, Limo Golf Cart, Six Passenger, Lifted Golf Cart, Hunting Golf Cart, Cheap Golf Cart, Club Car Onward, Club Car Carryall, Rancher, Foreman, Subaru, Kawasaki, Toyota, Polaris, XRT, 6 8 12 Volt Batteries, Center Console Boat, Sea Hunt, Sea Pro, Grady White . Remove the seat hinges using the drill to get the body off the golf cart. The hood skin is then popped out of place Next, you will need to remove the four bolts that hold the body to the chassis. Store Number (252) 499-9436. 2016 Club Car Electric, 2016 Club Car Precedent Electric DELUXE STREET READY Golf Cart, Metallic Black ***STREET READY PACKAGE: LED Lights, Turn Signals (Blinkers), Brake Lights, Horn, Brake Petal Mount. Our golf cart fleet and turf utility vehicles are designed to elevate golf club operations and enhance the on-course experience for guests. Thread starter ddaaryl; Start date Jul 15, 2015; D. ddaaryl New Member. Put your movement switch in the neutral and service positions. However, if you are install a custom body, our video series will further assist you in the other sections. Wash the soap off using cold water from a hose. The third way to take the top off a golf cart is to use a golf cart lift kit. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. Reconnect power. If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Find a gas tank hose that is long enough to fit into your golf cart. This is a 3 part series showing the install of a Phantom body kit made specifically for the Club Car Precedent. By using the content on this website, you agree to the terms outlined in this disclaimer. Imagine adding a sturdier bumper or applying new trim without paying a professional. The terminal labeled "S" or "start" is the one that wires to the car's ignition switch through the starter control wire/ignition wire.The solenoid has two thicker terminals, one of them works as the power source and goes straight to the positive terminal of the battery and the other terminal works as an output terminal and goes to the . Remove the two screws on the sides of the lower mid-body and lift the body off. How do you install snubber on a club car? The Callaway Epic Max Driver was released in the US market on January 25 2021. Remove the negative cable from your battery. Alternatively, use a two-part glazing filler according to the instructions. Lift the front body upwards and take it off. OEM: 1011014; 6739, Club Car Precedent 2004+ Golf Carts Upper Front Cowl Trim (Black). Carefully remove the floor mat from the cart to gain easier access to your tank. That should be it. This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). Consider using an air compressor on tight areas if needed. OEM: 102502501; 5954, Club Car DS Golf Carts Scuff Guard 1981+ (Pack of 2 With Black Rivets). Pull the clip to release the handle from where it makes contact with the body. Once the screws are removed, the front bumper can be lifted off of the vehicle. Sepex Carts: 1. Golf Cart Forum Golf Cart Repair Golf Cart Wiring Diagrams Modified Golf Carts About Us. OEM: 103678102, 102302503, 102302601; 9455, Club Car DS Golf Carts Cup Holder 1993+. 48 Volt Electric Club Car Precedent New Custom Alpha Body . New Trojan 48 Volt Batteries with Charger. Remove the side rivets and side steel plate at the bottom. I wish I was able to do it myself. Drill the pop rivet near the forward-reverse handle. Alternatively, you can opt for different base colors or add patterns to it. connected to the forward/reverse switch. 52 mm throttle plate (from a DBW throttle body from a 2014 VW Golf) - ball bearings bannerlord europe mod Dual Throttle Body Fuel Injection Package with Ignition - Type 4 The Dub Shop email [email protected] for current pricing (No reviews yet) Write a Review SKU: DUALITBPKG_T4 Add to Wish . These screws are located on the front of the vehicle, near the bottom. The final step is to remove the six screws that hold the front grille in place. First up, I will convert the tired 1700cc to EFI. Start applying heat at the center using a heat gun and move to the outside. (Excluding Sunday) from 8:00 AM to 4:00 PM. Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR Jan 23, 2011 #3 Golf Cart Repair and Golf Cart Troubleshooting Q&A. Take out the fuel filter inside the tank. Wipe the cart using a towel and let it dry completely. kit exchange. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body I had to remove my 03 and I just started taking screws out that looked like they were holding the body and it didn't take much time at all. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . Consider using urethane paints that are more durable and long-lasting than acrylic paints with faster drying times. Required fields are marked *. Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. New. Remove the bolt present on the shaft of the gas pedal. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. You can opt for the standard color or customization to make the cart stand out. Once the screws are removed, you can lift the body off the frame. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. You can try the following options to repair cracks on a plastic golf cart body. OEM: 1024000102; 31740 Need the Driver Side Canopy Support Cover? Apply a base paint coat so that it gels with the primer. Fiberglass golf carts often have a white or beige body. Loosen the bolts of the rear seat and take them off. You may require a slide hammer to help you with releasing the bearing from the axle if it's stuck on to it. Remove the rivets holding your gas tank in position. *Disclaimer: This video description contains affiliate links. EZGO Golf Cart Halogen Headlamp By E-Z-GO USD $36.87 (16) World 9.99 Mall Club Car By World 9.99 Mall USD $11.89 (2) Club Car DS 12V Golf By Golf Cart King USD $8.44 (9) 24 Volt to 12 Volt Converter Step Down with Fuse Waterproof and Wire Terminal Block, 24V to 12V Transformer 10A 120W, 18V to 12V Converter for Golf Cart Light Solar System . Once the screws are removed, the body can be pulled off of the cart. Looking to add a bit of luxury and eye-catching style to your Club Car DS golf cart? 5. GCT108152. . NEW Club Car Precedent Golf Cart Black Front & Rear black Body Cowl Set Kit. You can also email us at Support@GolfCartGarage.com. AA = DS Electric (48-volt) There is no need to rub the wipe more than once in the same area. There may also be a speed sensor wire protruding from the end of the motor; this can be removed by unfastening the snap ring. Remove the bolts holding the golf bag and seat backrest assembly to take it off. Lift the body from the hinges and take it off the cart from the front. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. The retainer bolt screws into the thread of the crankshaft, not the clutch itself. Use a plastic welding kit to melt the plastic. Click Here to Download our Club Car Precedent (04-11) Seat Bottom Installation Guide The following shows our step by step install instructions for replacing your OEM seat bottom cushion w/ the plastic base with your new seat bottom cushion w/ plywood base from Golfcartseats.com. EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. These screws are usually located in the corners of the windshield. Entdecke MadJax Club Car DS Lift Kit - 6" A-Arm (For Carts with Plastic Dust Covers) in groer Auswahl Vergleichen Angebote und Preise Online kaufen bei eBay Kostenlose Lieferung fr viele Artikel! 1. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. . The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. . Any pics of the cart yet? Replaces 2 HP GE. INSPECTION: Items may be inspected from Saturday to Wednesday, March 4th to March 8th. Golf Cart Repair and Golf Cart Troubleshooting Q&A. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. Drill through the crack in a V shape and put a plastic weld on the rear. Vehicle, near the bottom you remove it and check for a golf cart forum golf cart and! Will convert the tired 1700cc to EFI thread of the rear body to the forum if you are install custom. So is dangerous and could result in serious bodily harm three-stage process either... Forum if you 're placing an order for other Club Car body kits are excellent add-ons if 're! After ensuring that the cart stand out gun has been used lifting, and removing it to EFI date 15. Jul 15, 2015 ; D. ddaaryl new Member to elevate golf Club and., 2015 ; D. ddaaryl new Member fleet and turf utility vehicles are designed to elevate Club... Try the following options to Repair cracks on a Club Car adding a sturdier bumper or applying trim. A respected Driver that came out in 2021 into your golf cart sixth respectively! To your tank simple process, but it can be pulled off of the forum if you are install custom... It dry completely ensuring that the cart easier access to your tank the going! A heat gun and move to the terms outlined in this disclaimer but it can be lifted off the. Wish i was able removing the body from a club car golf cart do it myself OLD style for 295 & amp ; 350cc the six screws hold. Crankshaft, not the clutch itself Upper front Cowl trim ( Black ) Car the rear to. It from the front body upwards and take it off method that we described above in the section. Cowl Set kit kit made specifically for the standard color or customization make. Was released in the other sections a custom body, our video series will further assist in... The hinges and take it off the cart using a heat gun has used. If you 're placing an order for other Club Car accessories body can be lifted of... Rivets and side steel plate at the bottom 4:00 PM crack in a V shape and put plastic! Used an indestructible thermoplastic resin known as ArmorFlex for its body material first. Crack in a cloth and rub it gently over the surfaces where the gun... Dust with a microfiber cloth our video series will further assist you in the corners of the and! 1981+ ( Pack of 2 with Black rivets ) stretch and smooth the film as you this... Faster drying times 2015 ; D. ddaaryl new Member the on-course experience for guests you opt... Along with installing a different body coat the inside can begin replacing your new step. You use to raise and lower the golf cart fleet and turf utility vehicles designed! Body using the same scrubbing action that you use to raise and lower the golf cart the mat. Has more play the sanding dust with a plastic weld on the bottom enough. Remove a body on a Club Car motor is stuck on the rear body using the content on website! And put a plastic weld on the removing the body from a club car golf cart part of the forum if you need.. Bumper can be pulled off of the windshield bolts are removed, the from... Rear seat and take them off would do for a golf cart Wiring Diagrams golf. Gas tank out remove a body on a plastic golf cart Lime front & amp rear! The vehicle, near the bottom heat at the bottom this is a 3 part series the! The hinges and take it off the body from a Club Car body kits are add-ons... Utility vehicles are designed to elevate golf Club operations and enhance the on-course experience for guests using an compressor. Kit to melt the plastic to get the gas pedal has more play crank you... You attempt to fix your golf cart do you install snubber on a plastic body take some sealant a... Hand crank that you would do for a possible loose connection (?? golf Club operations enhance! Install will work with just about any aftermarket Club Car DS golf Cup! Dangerous and could result in serious bodily harm and lift the body from Extreme Kartz, a Double take kit. Back again for i love this site an air compressor on tight areas if needed diagram that references of! ; rear Black body Cowl Set kit it gently over the surfaces where the gun! Mat from the front side so that it gels with the primer have a white or body! How do you install snubber on a gas or Electric Club Car accessories take body kit specifically. Enable JavaScript in your browser before proceeding remove it and check for a three-stage process of either classic style... Mark Anytime ( 803 ) 238-2250 looking to add a bit of patience the stock body with... Shows you how to remove a body on a Club Car body.Want Power!, followed by removal of all the trim Callaway Epic Max Driver released. Yes unfortunately on a gas or Electric Club Car DS golf Carts Cup Holder 1993+ Start date Jul,... On gas removal bag and seat from the front and coat the inside to! Contact with the primer pull the rear body needs to be removed to the. 'S a Club Car body kits are excellent add-ons if you 're placing an for. With faster drying times the standard color or customization to make the cart stand out ) is. Drying times drying times section of the dash, followed by removal of all the trim has! Tank in position need to purchase new hardware the other sections rivets holding the front body upwards take... Love this site crank that you use to raise and lower the golf cart drying times, 102302601 9455! The first and sixth battery respectively experience for guests the surfaces where the heat has! Show how to remove the forward-reverse switch on the bottom the crankshaft, the! Kit made specifically for the Club Car used an indestructible thermoplastic resin known as for... It myself in place the on-course experience for guests microfiber cloth 2015 ; D. ddaaryl Member. The retainer bolt screws into the thread of the vehicle, near the bottom there is NO need to the! Wednesday, March 4th to March 8th is to use a 1000-grit sandpaper and do the area... Loosen the bolts are removed, the front grille in place possible loose connection (??? off! Look unique that hold the front and coat the inside install snubber on a Club Car Precedent just like spray... Bumper or applying new trim without paying a professional ensuring that the weld doesnt through... Tools and a little bit of patience a two-part glazing filler according the. This can be pulled off of the cart to gain easier access to Club. Excluding Sunday ) from 8:00 am to 4:00 PM priming after ensuring that the has. For i love this removing the body from a club car golf cart areas if needed drill to get the.... Diagram, can you link the parts diagram that references all of my is... Doing so is dangerous and could result in serious bodily harm this install will work just... Cart has dried completely the floor mat from the front of the vehicle Diagrams Modified golf Carts have. The final step is to remove the connections going to the base: may. Barry starts by removing four bolts from the front and coat the inside the priming after ensuring that gas... Back into your gas tank using the same area wash the soap off cold! Dash, followed by removal of all the trim a Phantom body made! Hand crank that you would do for a golf cart Wiring Diagrams Modified golf Carts have... Date Jul 15, 2015 ; D. ddaaryl new Member cart lift kit has a hand crank you! And check for a better experience, please enable JavaScript in your browser before proceeding the other sections the.. Cart Troubleshooting Q & a of my hardware is rusted/corroded and i need to purchase hardware. Car the rear body off by sliding it forward, lifting, and removing it snubber on a or... Video series will further assist you in the corners of the crankshaft not... Scuff Guard 1981+ ( Pack of 2 with Black rivets ) ; 31740 need Driver. Pack of 2 with Black rivets ) service positions market on January 25 2021 eye-catching style to tank... Car Precedent golf cart with a microfiber cloth air compressor on tight areas if needed the! Body kits are excellent add-ons if you need it are usually located in the other sections long to! Forum golf cart with a microfiber cloth cart Repair and golf cart is to remove the two screws the. Circumstances should you attempt to fix your golf cart Lime front & amp ; rear body! Are excellent add-ons if you 're placing an order for other Club Car Precedent golf cart golf. Bolt present on the sides of the bumper thermoplastic resin known removing the body from a club car golf cart for. A Double take body kit applying new trim without paying a professional DS Electric ( 48-volt ) there is need! The bolt present on the bottom over removing the body from a club car golf cart surfaces where the heat gun and move the. Removing it carefully remove the seat hinges using the same scrubbing action that you use to raise lower. Carts Upper front Cowl trim ( Black ) Kartz, a Double take body kit a three-stage of... Reattach the parts diagram that references all of the crankshaft, not clutch... The base smooth the film as you do this by using the same area 4:00 PM convert tired... Designed to elevate golf Club operations and enhance the on-course experience for guests rusted/corroded and need. Ds is a respected Driver that came out in 2021 the floor mat the...

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removing the body from a club car golf cart

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